Alpha XS: The Compact Plastic Recycling Machine for Inline Scrap Recovery
Engineered specifically for the inline recovery of post-industrial plastic waste, Alpha XS is the market’s smallest footprint repelletizing machine. It combines Plasmac’s Short Screw Technology (S.S.T.) with an energy-efficient air cooled pelletizer to transform trims and reels into high-quality pellets instantly. No water, no dust, no pre-shredding: just continuous, closed-loop plastic recycling directly at the source.
A kind of magic: maximum efficiency in minimum space
- Ultra-compact footprint: designed to fit easily into restricted production layouts, saving valuable floor space.
- Air-cooled efficiency: eliminates water utility costs and maintenance with a robust air cooled die face hot cutting pelletizer
- Dust-free operation: the direct feed extruder design removes the need for size reduction, ensuring a cleaner plant environment
- Highest output per kW: delivers market-leading energy efficiency for the quickest return on investment
MODEL |
*Max Output (Kg/h) |
Motor (kW) |
Floor Space (m²) |
**Weight (Kg) |
|---|---|---|---|---|
AXS |
45 |
11 |
2,60 |
750 |
** Weight excludes packaging
Suitable Post-Industrial Materials
Edge Trims
Alpha XS is the definitive solution for capturing continuous edge trims from cast, blown, or BOPP lines. It feeds trims directly into the screw without shredding, maintaining line speed and instantly returning waste to production.
Reels
Off-spec or start-up reels are no longer a storage burden. With the Roll Feed unit, Alpha XS processes full or partial rolls simultaneously with edge trims, converting bulky waste into valuable raw material.
Want to see Alpha XS in action?
Datasheets are useful, but seeing is believing. Bring your specific film, trim, or reel waste to our Tech Center and watch the Alpha XS turn it into perfect pellets in real-time
Industrial applications for Alpha XS
Blown and Film Extrusion
The primary habitat for Alpha XS. Installed directly next to the extruder, it creates an immediate closed-loop system for LDPE, LLDPE, and HDPE film lines, recovering edge trims 24/7 with zero logistics costs.
Unlock the full power of Alpha XS: add-ons and accessories for maximum flexibility
Trim Basket
The essential intake system for inline operations. The Trim Basket guides continuous edge trims smoothly into the screw, reducing manual intervention and ensuring a steady feed rate.
Roll Feed
Transform your Alpha XS into a reel-eating machine. This unit feeds off-spec rolls directly into the extruder and can operate simultaneously with the Trim Basket for dual-stream recycling.
Supatrim
Designed for “difficult” materials, the Supatrim nip puller actively conveys tacky, sticky, or highly extensible trims into the extruder, preventing line breaks and feed interruptions.
Screen Changers
Protect your output quality with manual or automatic screen changers. Essential when running offline waste like reels or flakes to filter out any potential contaminants before pelletizing.
Antistatic Bar
Positioned on the Trim Basket, this device neutralizes static buildup on incoming films, preventing clogging and ensuring a smooth, consistent flow into the direct feed extruder.
Why choose Alpha XS?
Quickest Return on Investment (ROI)
With the lowest power consumption and highest output per kW in its class, Alpha XS literally slashes running costs. Many customers achieve a full payback on their investment in as little as six months.
Superior Pellet Quality via Low Shear
Our proprietary S.S.T. ensures the absolute minimum of material degradation. The low melt temperature preserves the polymer’s physical properties, allowing you to reuse 100% of your scrap as high-quality pellets.
No Pre-Cutting Required
The direct extrusion design eliminates the need for energy-hungry grinders or shredders. This means less maintenance, less noise, and significantly higher productivity for your line.
Space-Saving Design
Floor space is money. Alpha XS boasts the smallest footprint of any industrial recycling machine on the market, allowing you to add recycling capabilities without expanding your factory.
Short Screw Technology (S.S.T.)
At the core of Alpha XS is the unique dual-diameter 10:1 L/D ratio screw. It melts material quickly and gently, minimizing residence time to prevent gels and degradation.
Air-Cooled Pelletizing System
The air cooled die face hot cutting pelletizer is simple, robust, and water-free. It produces uniform pellets ideal for moisture-sensitive applications and reduces overall utility requirements.
Direct Feed Capability
By feeding material directly into the screw, Alpha XS ensures a dust-free environment. This protects your workers’ health and keeps your facility clean, unlike traditional shredder-based systems.
Global Service & Plasmac-Hub Support
Plasmac always makes sure you are never left alone. We provide a comprehensive support ecosystem that combines human expertise with cutting-edge digital tools.
Specialized Technicians
Count on a dedicated team of expert technicians available for both remote and on-site assistance. We work to eliminate physical and temporal distances, ensuring that specialized support is always within reach to minimize downtime.
Plasmac-Hub: your every-day access to digital service
Access Plasmac-Hub, the centralized portal designed for total control. With a click, you can view your complete order history, download machine manuals, select spare parts and access video tutorials tailored to your equipment.
Augmented reality & programmed maintenance
We leverage the latest technologies to support your growth. From programmed on-site maintenance plans to advanced remote support using augmented reality, we deliver rapid, precise diagnostics and solutions.
Proven performance, trusted worldwide
Alpha XS is the preferred choice for converters globally who need reliability without bulk. Its track record for efficiency and high-quality output makes it a secure investment for any production facility.
Try before you buy: validate your process in our Tech Center
Don’t guess: verify. We invite you to bring your specific post-industrial plastic waste to our state-of-the-art demonstration center. Run a full production trial on the Alpha XS to measure throughput, check pellet homogeneity and de-risk your investment before you commit.
Circular economy
Ready to upgrade your industrial recycling?
Contact our technical team for specifications or book a visit to our Tech Center